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Manual 2100-525F
Page 1 of 67
WG - SERIES
COMBINATION GAS/ELECTRIC
WALL-MOUNT
MODELS:
W24G1-A W24G1-B W24G1-C W30G1-A W30G1-B W30G1-C W36G1-A
W36G1-B W36G1-C W42G1-A W42G1-B W42G1-C W48G1-A W48G1-B
W48G1-C W60G1-A W60G1-B W60G1-C
Manual No.: 2100-525F
Supersedes: 2100-525E
File: Volume III, Tab 20
Date: 12-15-11
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
WARNING
READ ALL INSTRUCTIONS CAREFULLY BEFORE
BEGINNING THE INSTALLATION.
THE INSTALLATION MUST COMPLY WITH THESE
INSTRUCTIONS AND THE REQUIREMENTS OF ALL
GOVERNING CODES AND ORDINANCES FOR THE
INSTALLATION LOCATION.
IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW
AND UNDERSTAND ALL OF THESE REQUIREMENTS.
FAILURE TO DO SO COULD CREATE A HAZARD
RESULTING IN PROPERTY DAMAGE, BODILY INJURY,
OR DEATH.
INSTALLATION
INSTRUCTIONS
Seitenansicht 0
1 2 3 4 5 6 ... 66 67

Inhaltsverzeichnis

Seite 1 - WARNING

Manual 2100-525FPage 1 of 67WG - SERIESCOMBINATION GAS/ELECTRICWALL-MOUNTMODELS:W24G1-A W24G1-B W24G1-C W30G1-A W30G1-B W30G1-C W36G1-AW36G1-B W36G1-C

Seite 2 - CONTENTS

Manual 2100-525FPage 10 of 67See Figure 3 and clearance information in Section 9and Table 2 for additional information.Design the duct work according

Seite 3

Manual 2100-525FPage 11 of 677. WALL MOUNTING INFORMATION1. Two holes for the supply and return airopenings must be cut through the wall asdetailed in

Seite 4 - THESE PUBLISHERS:

Manual 2100-525FPage 12 of 67FIGURE 2MOUNTING INSTRUCTIONSFOR W24G, W30G AND W36G39 3/16"29 3/4"4 11/16"12"12"12"12&quo

Seite 5 - W 42 G 1– A X C X X X X X X

Manual 2100-525FPage 13 of 67FIGURE 2AMOUNTING INSTRUCTIONSFOR W42G, W48G AND W60G

Seite 6 - CAUTION

Manual 2100-525FPage 14 of 67FIGURE 3COMBUSTIBLE CLEARANCEFOR W24G, W30G AND W36G MODELSFIGURE 3ACOMBUSTIBLE CLEARANCEFOR W42G, W48G AND W60G MODE

Seite 7 - W24G, W30G AND W36G MODELS

Manual 2100-525FPage 15 of 67FIGURE 4WALL MOUNTING INSTRUCTIONSFIGURE 5WALL MOUNTING INSTRUCTIONS

Seite 8 - W42G, W48G AND W60G MODELS

Manual 2100-525FPage 16 of 67FIGURE 6COMMON WALL MOUNTING INSTALLATIONS

Seite 9 - UNIT DIMENSIONS

Manual 2100-525FPage 17 of 679. CLEARANCESMinimum clearances, as specified in Table 2, must bemaintained from adjacent structures to provideadequate f

Seite 10

Manual 2100-525FPage 18 of 6710. VENT TERMINAL AND COMBUSTIONAIR INLET HOODThe vent terminal is shipped in the burnercompartment. See Figure 7. Remo

Seite 11 - WARNING

Manual 2100-525FPage 19 of 6712. VENT RESIZING INSTRUCTIONSWhen an existing furnace is removed from a ventingsystem servicing other appliances, the ve

Seite 12 - UNIT REMOVED

Manual 2100-525FPage 2 of 67CONTENTSGetting Other Information and Publications ... 4W**G Series Model Nomenclature ...

Seite 13 - MOUNTING INSTRUCTIONS

Manual 2100-525FPage 20 of 67ELECTRICAL GROUNDINGWhen installed, the furnace must be electricallygrounded in accordance with local codes or in theabse

Seite 14 -

Manual 2100-525FPage 21 of 67NOTE: The voltage should be measured at the fieldpower connection point in the unit and whilethe unit is operating at ful

Seite 15 - FIGURE 5

Manual 2100-525FPage 22 of 67RY2YLY1RCD/YO32WRAFactory Installed JumperTerminalY1BUnit 24VCMIS-2774Low Voltage Wiring - No Ventilation Package1GYUnit

Seite 16 - FIGURE 6

Manual 2100-525FPage 23 of 672D/YOALow Voltage Wiring - RY1WHAVE OCCUPANCY OUTPUT.YGLW1/EBLACK/WHITECW1AFactory Installed 4RTerminalY1Part #8403-057(T

Seite 17 - WARNING

Manual 2100-525FPage 24 of 67CRCW2TerminalW1/EUnit Control PanelYLow Voltage Wiring - EIFM ECONOMIZER1YGLY1Unit 24VPLUGY2RThermostat SubbaseFactory In

Seite 18 - CAUTION

Manual 2100-525FPage 25 of 67FIGURE 14GAS PIPE CONNECTIONW24G - W36GW42G - W60G

Seite 19 - 14. CONDENSATE DRAIN

Manual 2100-525FPage 26 of 6718. GAS SUPPLY AND PIPINGGENERAL RECOMMENDATIONS1. Be sure the gas line complies with the local codesand ordinances, or i

Seite 20 - WARNING

Manual 2100-525FPage 27 of 6719. MANIFOLD PRESSUREADJUSTMENTYou will need a 0 to 15 inch water manometer with 0.1inch resolution and a 1/8" NPT m

Seite 21 - 17. THERMOSTATS

Manual 2100-525FPage 28 of 67NATURAL GAS INPUT RATENatural gas heating value (BTU/cu. ft.) can varysignificantly. Before starting natural gas input c

Seite 22 - Thermostat Subbase

Manual 2100-525FPage 29 of 6721. STANDARD ORIFICE SIZING AND HIGH ALTITUDE DERATEThis furnace is shipped with fixed gas orifices for usewith

Seite 23 - Low Voltage Wiring

Manual 2100-525FPage 3 of 67CONTENTSFIGURESFigure 1 Unit Dimensions ... 9Figure 2 Mounting Instructions – W24-36G ..

Seite 24

Manual 2100-525FPage 30 of 67All other orifice sizes shown are available as individual items. See Orifice charts below for part numbers and number re

Seite 25 - GAS PIPE CONNECTION

Manual 2100-525FPage 31 of 67All other orifice sizes shown are available as individual items. See Orifice charts on Page 28 for part numbers and numb

Seite 26 - MASSACHUSETTS

Manual 2100-525FPage 32 of 6723. MEASURING AIR TEMPERATURERISEAir temperature rise (supply air temperature minusreturn air temperature) must be within

Seite 27 - WARNING

Manual 2100-525FPage 33 of 6724. FILTERSA 2" thick throwaway filter is supplied with each unit.This filter is installed by opening the main servi

Seite 28

Manual 2100-525FPage 34 of 67ALARM OUTPUTAlarm terminal is output connection for applicationswhere alarm signal is desired. This terminal is poweredw

Seite 29 - FOR ALL MODELS

Manual 2100-525FPage 35 of 6726. LIGHTING AND SHUTDOWN INSTRUCTIONSFIGURE 17INSTRUCTION LABEL

Seite 30 - NATURAL GAS ORIFICE TABLES

Manual 2100-525FPage 36 of 6727. SERVICE AGENCY PROCEDURESMAIN BURNERObserve the main burners in operation. The flameshould be mostly “blue” with pos

Seite 31 - TABLE 8A

Manual 2100-525FPage 37 of 67ROUTINE MAINTENANCE1. Air Filters – Check the condition at least monthlywhen the unit is in use, and replace as necessary

Seite 32

Manual 2100-525FPage 38 of 6730. SEQUENCE OF OPERATION –HEATINGOn a call for heat from the thermostat, the induced draftblower is energized. Once suf

Seite 33 - 24. FILTERS

Manual 2100-525FPage 39 of 6732. INDOOR BLOWER OPERATIONAll models have multiple speed direct drive blowermotors. If supply and return ducts are conn

Seite 34 - PHASE MONITOR

Manual 2100-525FPage 4 of 67Getting Other Information and PublicationsFOR MORE INFORMATION, CONTACTTHESE PUBLISHERS:ACCA Air Conditioning Contractors

Seite 35 - INSTRUCTION LABEL

Manual 2100-525FPage 40 of 67TABLE 10W24G INDOOR BLOWER PERFORMANCE @ 230 AND 460 VOLTSRecommended W24G cooling airflow range at rated 800 CFM @ 0.15

Seite 36

Manual 2100-525FPage 41 of 67TABLE 11W30G INDOOR BLOWER PERFORMANCE @ 230 AND 460 VOLTSRecommended W30G cooling airflow range at rated 1000 CFM @ 0.3

Seite 37

Manual 2100-525FPage 42 of 67TABLE 12W36G INDOOR BLOWER PERFORMANCE @ 230 AND 460 VOLTSRecommended W36G cooling airflow range at rated 1100 CFM @ 0.2

Seite 38 - ELECTRONIC BLOWER CONTROL

Manual 2100-525FPage 43 of 67TABLE 13W42G INDOOR BLOWER PERFORMANCE @ 230 AND 460 VOLTSRecommended W42G cooling airflow range at rated 1300 CFM @ .35

Seite 39 - 32. INDOOR BLOWER OPERATION

Manual 2100-525FPage 44 of 67TABLE 14W48G INDOOR BLOWER PERFORMANCE @ 230 AND 460 VOLTSRecommended W48G cooling airflow range at rated 1550 CFM @ .20

Seite 40 - Page 40 of 67

Manual 2100-525FPage 45 of 67TABLE 15W60G INDOOR BLOWER PERFORMANCE @ 230 AND 460 VOLTSRecommended W60G cooling airflow range at rated 1650 CFM @ .30

Seite 41 - Page 41 of 67

Manual 2100-525FPage 46 of 67TABLE 16INTEGRATED FURNACE AND BLOWER CONTROL OPERATIONLORTNOCECNEUQESNOITINGIecruoSnoitingIISDCAV42gnisneSemalFetomeRsg

Seite 42 - Page 42 of 67

Manual 2100-525FPage 47 of 6733. PRESSURE SERVICE PORTSHigh and low pressure service ports are installed on all units so that the system operating pre

Seite 43 - Page 43 of 67

Manual 2100-525FPage 48 of 67"A"AIRFLOWMIS-172435. FAN BLADE SETTING DIMENSIONSShown in Figure 21 is the correct fan blade settingdimension

Seite 44 - Page 44 of 67

Manual 2100-525FPage 49 of 67INDEXWIRING DIAGRAMSand LADDER DIAGRAMStinU.oNledoMcisaBmargaiDgniriWlaunaM.oNegaPcisaBmargaiDreddaLlaunaM.oNegaPA-1G42WB

Seite 45 - Page 45 of 67

Manual 2100-525FPage 5 of 67W 42 G 1– A X C X X X X X XWALL MOUNT GAS/ELECTRIC GENERALMODEL NUMBER NOMENCLATURE1 Low ambient control is required with

Seite 46 - TABLE 16

Manual 2100-525FPage 50 of 67W24G1-A 230/208-60-1LPCCCHPCYALRCLPCMINUTES4235R132ORANGE3535VALVEGAS 32 3237353232323237LIMITFLAMELIMITPRIMARY59ROLL

Seite 47 - TABLE 17B

Manual 2100-525FPage 51 of 67W24G1-A 230/208-60-1

Seite 48 - IMPORTANT

Manual 2100-525FPage 52 of 67W24G1-B 230/208-60-3LPCCCHPCYALRCLPCMINUTES4235R132ORANGE373535VALVEGAS 32 27373532323232LIMITFLAMELIMITPRIMARY59ROLL

Seite 49 - WIRING DIAGRAMS

Manual 2100-525FPage 53 of 67W24G1-B 230/208-60-3

Seite 50 - W24G1-A 230/208-60-1

Manual 2100-525FPage 54 of 67W24G1-C 460-60-3LPCCCHPCYALRCLPCMINUTES4235R132ORANGEPINKPINKBLUEBLUEBLUEBLUE12345689712L21011L3AABLUEPURPLEPURPLEPURP

Seite 51

Manual 2100-525FPage 55 of 67W24G1-C 460-60-3

Seite 52 - W24G1-B 230/208-60-3

Manual 2100-525FPage 56 of 67W30G1-A, W36G1-A, W42G1-A, W48G1-A 230/208-60-1LPCCCHPCYALRCLPCMINUTES4235R1BWIRE NOT APPLICABLE TO ALL MODELS32ORANG

Seite 53

Manual 2100-525FPage 57 of 67W30G1-A, W36G1-A, W42G1-A, W48G1-A 230/208-60-1

Seite 54 - W24G1-C 460-60-3

Manual 2100-525FPage 58 of 67W30G1-B, W36G1-B, W42G1-B, W48G1-B 230/208-60-3LPCCCHPCYALRCLPCMINUTES4235R1AIF OPTION WIRES CONNECTNOT USED32ORANGE3

Seite 55

Manual 2100-525FPage 59 of 67W30G1-B, W36G1-B, W42G1-B, W48G1-B 230/208-60-3

Seite 56 - Page 56 of 67

Manual 2100-525FPage 6 of 671. IMPORTANTThe equipment covered in this manual is to be installedby trained, experienced service and installationtechnic

Seite 57 - Page 57 of 67

Manual 2100-525FPage 60 of 67W30G1-C, W36G1-C, W42G1-C, W48G1-C 460-60-3LPCCCHPCYALRCLPCMINUTES4235R132ORANGEPINKPINK1011BLUEBLUEBLUEBLUE123456897

Seite 58 - Page 58 of 67

Manual 2100-525FPage 61 of 67W30G1-C, W36G1-C, W42G1-C, W48G1-C 460-60-3

Seite 59 - Page 59 of 67

Manual 2100-525FPage 62 of 67W60G1-A 230/208-60-1LPCCCHPCYALRCLPCMINUTES4235R132ORANGEPINKPINK97121011BLUEBLUEL2L1BLUEBLUEBLUE1235486ABLUEPURPLEPU

Seite 60 - Page 60 of 67

Manual 2100-525FPage 63 of 67W60G1-A 230/208-60-1

Seite 61 - Page 61 of 67

Manual 2100-525FPage 64 of 67W60G1-B 230/208-60-3LPCCCHPCYALRCLPCMINUTES4235R132ORANGE373535VALVEGAS 32 27373532323232LIMITFLAMELIMITPRIMARY59ROLL

Seite 62 - W60G1-A 230/208-60-1

Manual 2100-525FPage 65 of 67W60G1-B 230/208-60-3

Seite 63

Manual 2100-525FPage 66 of 67W60G1-C 460-60-3LPCCCHPCYALRCLPCMINUTES4235R132ORANGEPINKPINKBLUEBLUE123456897121011L3BLUEBLUEL2AABLUEPURPLEPURPLEPUR

Seite 64 - W60G1-B 230/208-60-3

Manual 2100-525FPage 67 of 67W60G1-C 460-60-3

Seite 65

Manual 2100-525FPage 7 of 67TABLE 1SPECIFICATIONSW24G, W30G AND W36G MODELS* 75 degree C Copper wire size** Maximum time delay fuse or HACR Type ci

Seite 66 - W60G1-C 460-60-3

Manual 2100-525FPage 8 of 67* 75 degree C Copper wire size** Maximum time delay fuse or HACR Type circuit breakerTABLE 1ASPECIFICATIONSW42G, W48G A

Seite 67

Manual 2100-525FPage 9 of 67FGNPDDDFFGGHHAMICKJLHRSSSSSTVYAAXUZCCBBBEEOEWIIQBDISCONNECT ACCESSRIGHT SIDERETURN OPENINGENTRANCESPANELPANEL (LOCKABLE)PA

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